Comic by Ed Himelblau.
In my second or third year as a graduate student, I had to ship some microfluidic masters to a collaborator in Kenya. The masters were extremely fragile and took me several days in a cleanroom gown to make. I was horrified at having to send them on a perilous journey overseas, and somewhat flabbergasted that they made it to Nairobi whole and well. And yet, every day thousands of delicate items zoom around the world and arrive at their destinations in one piece. How?
A couple months ago, I visited the lab where our packaging engineers (yes, that’s a thing) do their work. Here’s what I learned. Continue reading
Travis Beyer, Machinist Technician, at the CNC milling machine in the Promega machine shop.
It can be easy to forget that Promega is a manufacturing business. Hidden within the well-designed walls of the company’s cGMP Feynman Center, as well as in other facilities on the Madison campus, technicians operate hundreds of machines that manufacture, dispense and package Promega reagents day in and day out. Keeping those high-tech machines running at peak performance is critical, requiring immense skill, precision and even artistry. That’s where Promega Machinist Technician Travis Beyer comes in.
“I get to make stuff,” says Travis who is not afraid to show his enthusiasm for his craft while describing the best part of his job. “There’s a product at the end of the day. Plus I get to support science, and make things that support people’s lives. That’s cool.”
I get to make stuff. There’s a product at the end of the day. Plus I get to support science, and make things that support people’s lives. That’s cool.
The da Vinci Center, another artfully designed building on the Madison campus, houses the Promega machine shop where Travis does his work designing or improving on parts for newer manufacturing equipment or reverse engineering broken or worn parts no longer available for older equipment that still serves its purpose. He makes every machine part imaginable from drive shafts to sensor brackets to filling forks, and his work is critical to manufacturing businesses like Promega, where a downed piece of equipment can cause costly production delays.
An example of a machine part that Travis designs or reverse engineers and then builds to keep Promega manufacturing moving smoothly.
As he explains, not many manufacturing companies the size of Promega have a fully capable machine shop. They usually send out their work, meaning longer lead times and more expense. But, as its distinctive architecture suggests, Promega is not like many other companies. Continue reading